# Fan Wiki

**Fan:**

A fan is a turbo-machine intend for the continuous displacement of air or other gases up to a pressure ratio of pout / pin of 1.3.

The classification of fans refers to the kind of installation and the operating mode.

**Type of fan:**

Fans are to classify into centrifugal-, axial- and diagonal-fans.

**Characteristics of fans**

**Flow coefficient **

The flow coefficient is the ratio between the real and the theoretically flow rate (product of the circular area of the impeller and the circumferential velocity).

Φ = Flow coefficient

qv = Flow rate [m³/s]

Dr = Impeller outer diameter [m]

N = Rotational speed [1/min]

**Pressure coefficient**

The pressure coefficient is the ratio between the pump head generated by the impeller and the ram pressure of the circumferential velocity.

ψ = Pressure coefficient

ρ = Density [kg/m³]

pf = Fan pressure [Pa]

Dr = Impeller outer diameter [m]

N = Rotational speed [1/min]

**Power density **

The power density is the product of the flow coefficient and the pressure coefficient.

L = Power density

Φ = Flow coefficient

ψ = Pressure coefficient

**Fan efficiency**

The fan efficiency describes the ratio of the gas power output and the electrical power input.

ηa = Fan efficiency

qv = Flow rate [m³/s]

pf = Fan pressure [Pa]

Pa = Shaft power [W]

**Performance coefficient **

The performance coefficient is a dimensionless number to characterize the shaft power of a fan.

λ = Performance coefficient

Φ = Flow coefficient

ψ = Pressure coefficient

ηa = Fan efficiency

**Diameter coefficient**

The diameter coefficient is a dimensionless number to describe the outside diameter of the impeller compared with a fan with ψ = 1 and φ = 1.

δ = Diameter coefficient

Φ = Flow coefficient

ψ = Pressure coefficient

**Required power of the fan **

Pa = Shaft power [W]

qv = Flow rate [m³/s]

pf = Fan pressure [Pa]

ηa = Fan efficiency

**Required power of the motor **

Pe = Required motor power [kW]

Pa = Required shaft power [kW]

ηG = Efficiency of the power transmission components

ηo = Motor efficiency

Efficiencies of the power transmission components:

- rigid coupling: 1,00
- V-belt, single belt: 0,93 ... 0,95
- V-belt, multiple belt: 0,90 ... 0,93
- Ribbed v-belt: 0,97
- Flat belt: 0,96 ... 0,99
- Toothed v-belt: 0,98 ... 0,99

Average motor efficiency:

Motor power [kW] | Efficiency | Motor power [kW] | Efficiency | ||
---|---|---|---|---|---|

1,1 |
0,820 |
15,0 |
0,920 |
90 |
0,948 |

1,5 |
0,830 |
18,5 |
0,915 |
110 |
0,948 |

2,2 |
0,859 |
22,0 |
0,923 |
132 |
0,955 |

3,0 |
0,865 |
30,0 |
0,923 |
160 |
0,956 |

4,0 |
0,870 |
37,0 |
0,927 |
||

5,5 |
0,880 |
45,0 |
0,930 |
||

7,5 |
0,899 |
55,0 |
0,939 |
||

11,0 |
0,900 |
75,0 |
0,940 |

Conversion of the performance characteristics for pole-changing motors

Number of poles |
Volume flow |
Pressure |
Power |
---|---|---|---|

2 / 4 |
qv1 / qv2 = 1 / 2 |
pf1 / pf2 = 1 / 4 |
Pa1 / Pa2 = 1 / 8 |

4 / 8 |
qv1 / qv2 = 1 / 2 |
pf1 / pf2 = 1 / 4 |
Pa1 / Pa2 = 1 / 8 |

6 / 12 |
qv1 / qv2 = 1 / 2 |
pf1 / pf2 = 1 / 4 |
Pa1 / Pa2 = 1 / 8 |

4 / 6 |
qv1 / qv2 = 1 / 1,5 |
pf1 / pf2 = 1 / 2,25 |
Pa1 / Pa2 = 1 / 3,375 |

8 / 12 |
qv1 / qv2 = 1 / 1,5 |
pf1 / pf2 = 1 / 2,25 |
Pa1 / Pa2 = 1 / 3,375 |

6 / 8 |
qv1 / qv2 = 1 / 1,33 |
pf1 / pf2 = 1 / 1,778 |
Pa1 / Pa2 = 1 / 2,37 |

**Conversion of the flow rate for different rotation speed**

Modification of the volume flow as a function of the rotation speed

The volume flow is changing proportional to the rotation speed.

qv1 = Volume flow operating point 1 [m³/s]

qv2 = Volume flow operating point 2 [m³/s]

N1 = Rotation speed operating point 1 [1/min]

N2 = Rotation speed operating point 2 [1/min]

**Modification of fan pressure as a function of rotational speed **

The pressure increase is changing with the square of the rotation speed.

pf1 = Fan pressure increase at operating point 1 [Pa]

pf2 = Fan pressure increase at operating point 2 [Pa]

N1 = Rotational speed at operating point 1 [1/min]

N2 = Rotation speed at operating point 2 [1/min]

**Modification of shaft pover as a function of rotational speed **

The power requirement is changing with the third power of the rotation speed.

Pa1 = Required shaft power at operating point 1 [kW]

Pa2 = Required shaft power at operating point 2 [kW]

N1 = Rotational speed at operating point 1 [1/min]

N2 = Rotation speed at operating point 2 [1/min]

**Conversion of flow rate to another impeller outer diameter **

Modification of the volume flow as a function of the impeller diameter

The volume flow is changing with the third power of the impeller diameter.

qv1 = Flow rate [m³/s] with impeller diameter Dr1 [m]

qv1 = Flow rate [m³/s] with impeller diameter Dr2 [m]

Dr1 = Impeller outer diameter 1 [m]

Dr2 = Impeller outer diameter 2 [m]

**Modification of fan pressure as a function of the impeller outer diameter **

The pressure increase is changing with the second power of the impeller diameter.

pf1 = fan pressure [Pa] with Impeller outer diameter Dr1

pf2 = fan pressure [Pa] with Impeller outer diameter Dr2

Dr1 = Impeller outer diameter 1 [m]

Dr2 = Impeller outer diameter 2 [m]

**Modification of shaft power as a function of the impeller outer diameter: **

The power requirement is changing with the fifth power of the impeller diameter.

Pa1 = Required shaft power [kW] at Impeller outer diameter Dr1

Pa2 = Required shaft power [kW] at Impeller outer diameter Dr2

Dr1 = Impeller outer diameter 1 [m]

Dr2 = Impeller outer diameter 2 [m]

Conversion of the fan data for a modified air density and air temperature:

The performance data of air in a catalogue are usually valid for a density of p = 1,2 kg/m³ with an air temperature of 20°C and a pressure of 101300 Pa (standard condition). For a modified air density the generated fan pressure pf and the required shaft power Pa are changing proportional with density. The flow rate stays constant.

**Air density as a function of the temperature **

ρ = Air density [kg/m³]

pa = Air pressure [Pa] – Standard condition 101.300 Pa

R = Gas constant [J/(kg*K] – for air 287 J/kg*K

t = Reference temperature [°C]

**Modification of fan pressure with a change of the air density **

pf1 = fan pressure [Pa] at density 1 [kg/m³]

pf2 = fan pressure [Pa] at density 2 [kg/m³]

ρ1 = Air density 1 [kg/m³]

ρ2 = Air density 2 [kg/m³]

**Modification of shaft power with a change of the air density **

Pa1 = Required shaft power [kW] at density 1 [kg/m³]

Pa2 = Required shaft power [kW] at density 2 [kg/m³]

ρ1 = Air density 1 [kg/m³]

ρ2 = Air density 2 [kg/m³]

**Modification of fan pressure with a change of the air temperature **

pf1 = fan pressure [Pa] at temperature 1 [°C]

pf2 = fan pressure [Pa] at temperature 2 [°C]

T1 = Air temperature 1 [K]

T2 = Air temperature 2 [K]

t = Reference temperature [°C]

**Modification of shaft power with a change of the air temperature **

Pa1 = Required shaft power [kW] at temperature 1 [°C]

Pa2 = Required shaft power [kW] at temperature 2 [°C]

T1 = Air temperature 1 [K]

T2 = Air temperature 2 [K]

t = Reference temperature [°C]

**Sound levels of fans**

Estimation of the total sound power of fans

The calculated total sound power with the formula below is only a kind of estimation. This value is approximately realistic when the fan is working in the best possible operating point. I. e. at the maximum efficiency. The detailed values are to find in the data sheet of the manufacturer.

**Sound levels of fans**

Estimation of the total sound power of fans

The calculated total sound power with the formula below is only a kind of estimation. This value is approximately realistic when the fan is working in the best possible operating point. I. e. at the maximum efficiency. The detailed values are to find in the data sheet of the manufacturer.

LW = Total sound power level [dB] ± 4 dB

qv = flow rate [m³/s]

pf = Fan pressure [Pa]

Determination of the octave power level

The following values at the single frequencies are to subtract from the total sound power level to determine the frequency related octave power level.

Type of fan-level difference [dB] at octave-frequency

Hz |
63 |
125 |
250 |
500 |
1000 |
2000 |
4000 |
8000 |
---|---|---|---|---|---|---|---|---|

Typ 1 |
2 |
7 |
12 |
17 |
22 |
27 |
32 |
37 |

Typ 2 |
9 |
8 |
7 |
12 |
17 |
22 |
26 |
31 |

Typ 3 |
9 |
8 |
7 |
7 |
8 |
10 |
14 |
18 |

Typ 1 = Centrifugal fan / drum fan with forward curved blades

Typ 2 = Centrifugal heavy-duty fan with backward curved blades

Typ 3 = Axial fan

**Influence of the rotation speed on the sound level**

Modification of the sound level with a change of the rotational speed

ΔL = Change in sound level [dB]

N = New rotational speed [1/min]

N0= Nominal rotational speed [1/min]

**Rotation frequency of a fan (Main interfering frequency)**

fD = Rotational frequency [Hz]

Z = Number of blades

N = Rotational speed [1/min]

Manufacturer of heavy industrial fans with production and headquarters in Germany. Individual and tailor-made exhaust air solutions for industry.

The extensive know-how of the traditional company DLK Ventilatoren guarantees continuous innovation.

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Phone: +49 7943 9102 0

Fax: +49 7943 9102 10

Email: info@dlk.com